ZL5 is a zinc base pressure die casting alloy
ZL5 conforms to EN 1774 1997 Ingot Specification and is one of a family of versatile high-grade zinc alloys we can manufacture in.
Application
ZL5 is generally used for castings produced on a hot chamber pressure die casting machine where a slightly stronger and harder alloy than ZL3 is required and dimensional stability in the as cast condition is not such an important criterion. ZL5 has slightly better cast ability than ZL3 and therefore tends to be used for small intricate castings or when surface preparation of a ZL3 casting is difficult, prior to electroplating. Due to its higher Copper content the alloy is more expensive than ZL3 therefore it’s application should be restricted to its correct use. ZL5 is easily machined, buffed, polished, lacquered and electroplated for decorative or functional purposes
National Specifications
The composition of ZL5 conforms to the current EN 1774 Standard, which is now common to all EU countries. When designing a stressed component using ZL5 further reference should be made to the alloy’s properties, at elevated temperatures, after natural or artificial ageing and the alloys creep properties.
MIN | MAX | |
Aluminimum | 3.8% | 4.2% |
Copper | 0.7% | 1.1 |
Magnesium | 0.035% | 0.06% |
Zinc | REMAINDER |
Iron | - | 0.020% |
Copper | - | 0.03 |
Lead | - | 0.003% |
Cadmium | - | 0.003% |
Tin | - | 0.001% |
Nickel | - | 0.001% |
Silicon | - | 0.02% |
Pressure Die Casting | ||
Casting Temperature | °C | 405-425 |
Freezing Range | °C | 379-388 |
Specific Heat | J/GK | 0.4187 |
- | (0.10) | |
Solidification
Shrinkage |
Cm/m | 1.17 |
(in/ft) | (0.14) | |
Casting Shrinkage | Mm/mm | 0.006 |
(in/in) | (0.006) | |
Thermal Conductivity at 18 °c | W/m°C | 108.9 |
(C.G.S) | (0.26) | |
Thermal Expansion Linear
per °c |
- | 28x10₆ |
Pressure Diecasting | ||
Electrical Conductivity
At 20°C |
%age
IACS |
26 |
Specific Gravity | - | 6.7 |
Density | Kg/m₃ | 6700 |
(ib/in₃) | (0.24) | |
Tensile Strength at 20°c | N/mm² | 228-270 |
(ib/in²) | (47000) | |
Elongation at 20°C | %in 2in | 7-13% |
Impact strength at 20°C
(unnotched samples) |
J
(ft.obf) |
54-65
(43) |
Hardness | BHN | 92-80 |
Figures relate to material in casting form. Properties vary for different processes. Further data available on request.